Metallized Polymer-Coated Optical Fiber

Double-clad optical fibers with polymer outer coatings are used in fiber amplifiers and fiber lasers to guide and amplify light. As the optical power increases, the optical fibers must dissipate more heat. Unfortunately, it is difficult to dissipate heat through a polymer cladding, especially at high altitude, without introducing phase noise in the optical signal. To overcome this problem, the inventors have realized metallized polymer-clad optical fibers with superior heat dissipation characteristics than conventional polymer-clad optical fibers. An example metallized polymer-clad optical fiber includes a thin chrome layer that is vacuum-deposited onto the polymer cladding at low temperature, then electroplated with a thicker copper layer. In operation, the copper layer dissipates heat from within the fiber's core and claddings via a heatsink, enabling the fiber to guide and amplify high-power optical signals at high altitude.