Structured Spheres Generated by an In-Fibre Fluid Instability

This invention is used in a variety of applications such as drug delivery, chemical and biological catalysis and cosmetics.  

Researchers

Ayman Abouraddy / Daosheng Deng / Xiangdong Liang / Soroush Shabahang / Guangming Tao / Esmaeil Banaei / Joshua Kaufman / Yoel Fink / Steven G Johnson

Departments: Department of Materials Science and Engineering, Department of Mathematics
Technology Areas: Chemicals & Materials: Fabrics & Textiles / Industrial Engineering & Automation: Manufacturing & Equipment
Impact Areas: Advanced Materials

  • in-fiber particle generation
    United States of America | Granted | 9,512,036
  • thermal fiber drawing (tfd) with added core break-up process and particles therefrom
    Israel | Granted | 225,937

Technology

This invention harnesses the inherent scalability of fiber production and in-fiber Plateau-Rayleigh capillary instability for the fabrication of uniformly sized, structure spherical particles spanning an exceptionally wide range of sizes.  Composite and spherical particles are produced by arranging a variety of structures and materials in a macroscopic scaled-up model of the fiber. These particles can include core-shell particles, two-compartment 'Janus' particles, and multi-sectioned 'beach ball' particles.   

Problem Addressed

Bottom-up approaches for forming particles are limited by particle coalescence and agglomeration during particle growth. Therefore, there is a need for efficient particle fabrication over a wide range of sizes, from a variety of materials, and in many different structures.    

Advantages 

  • The particles could span an exceptionally wide range of sizes (from 2 millimeters down to 20 nanometers)
  • Highly efficient process  

Publications

"Structured Spheres Generated by an In-Fibre Fluid Instability." Nature, July 26, 2012.

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