Method for Thin-Film Membrane Transfer

The disclosure relates to method and apparatus for micro-contact printing of micro-electromechanical systems (“MEMS”) in a solvent-free environment. The disclosed embodiments enable forming a composite membrane over a parylene layer and transferring the composite structure to a receiving structure to form one or more microcavities covered by the composite membrane. The parylene film may have a thickness in the range of about 100 nm-2 microns; 100 nm-1 micron, 200-300 nm, 300-500 nm, 500 nm to 1 micron and 1-30 microns. Next, one or more secondary layers are formed over the parylene to create a composite membrane. The composite membrane may have a thickness of about 100 nm to 700 nm to several microns. The composite membrane's deflection in response to external forces can be measured to provide a contact-less detector. Conversely, the composite membrane may be actuated using an external bias to cause deflection commensurate with the applied bias. Applications of the disclosed embodiments include tunable lasers, microphones, microspeakers, remotely-activated contact-less pressure sensors and the like.

Researchers

Annie I Wang / Apoorva Murarka / Wendi Chang / Vladimir Bulovic / Jeffrey Lang

Departments: MIT.nano, Office of the Vice President for Research, Dept of Electrical Engineering & Computer Science
Technology Areas: Chemicals & Materials: Composites, Nanotechnology & Nanomaterials / Electronics & Photonics: Quantum Technology / Industrial Engineering & Automation: Manufacturing & Equipment
Impact Areas: Advanced Materials

  • method and applications of thin-film membrane transfer
    United States of America | Granted | 9,352,959
  • method and applications of thin-film membrane transfer
    United States of America | Granted | 9,391,423
  • tunable light emitting devices and applications thereof
    United States of America | Granted | 10,256,596

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